Polyurethane & pvc foaming
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- Polyurethane (PUR) & PVC foaming
Advanced PUR Foaming Technologies and Baking Solutions for PVC Foams
At PINETTE PEI, we are committed to providing state-of-the-art systems that meet the industry’s most demanding requirements. Our PUR foaming systems and PVC foam curing facilities are designed to optimize production and improve the quality of finished products. Discover how our presses and integrated solutions can revolutionize your production process by combining efficiency, precision and innovation. Explore our technology and benefit from our expertise to stay competitive in your field.
PUR foaming lines
Automated production lines for polyurethane foam parts (PUR foaming)
PINETTE PEI offer solutions for the production of polyurethane foam parts. We supply automated production lines to manufacture PU polyurethane parts using the PUR foaming process. These lines are used to produce, among other things, carpets, aprons and interior dashboards for the automotive industry.
THERMOFORMING OF POLYURETHANE FOAMS AND BACK FOAMING
Our tailor-made systems for PUR foaming and carpet back foaming are equipped with compression presses – up to 2,000 kN – and high-performance injection units. Because each customer has its own specific requirements, our solutions can be designed to operate in manual, semi-automatic or fully automatic mode.
The PINETTE PEI lines are compact and ensure temperature control and regulation throughout the manufacturing process. All our equipment complies with international and regional safety standards and design regulations such as CE, UL, OSHA and GOST.
Features
- Tailor-made solutions
- Automatic or semi-automatic lines
- Injection system integration
- Turnkey solutions
- Compact design
- Low-energy solutions
- Fully electric mold-carrier
- Temperature control
- Safety and design rules in compliance with CE UL OSHA GOST standards
Technical specifications
- Open-tool spraying with robot
- Closed tool for PUR injection
- Production cells in Kaizen configuration, including EPDM thermoforming
- Auxiliary functions
- Vacuum
- Degassing
- Non-symmetrical press for easy manual operation
- Rotary IR table for ergonomic transfer of EPDM to the C-frame press
Parts produced
- Dashboard
- Headrest
- Armrest
- Seat cushion
- Head trim
Thermoforming of heavy EPDM masses and polyurethane coating
PINETTE PEI offers turnkey production lines for the manufacture of soundproofing parts for vehicle interiors. To obtain the final part, our lines operate in two stages: thermoforming of heavy EPDM masses and coating of polyurethane foam on the thermoformed parts. The design of these thermoforming lines is based on the Kaizen approach, which aims to facilitate the work of operators and thus guarantee optimum flexibility and productivity, whatever the configuration.
They can be composed as follows:
- Handling heavy weights
- Infrared oven
- Automatic transfer systems
- Layering station
- Hydraulic column press (c-frame)
- Automated loading and unloading systems,
- Offcut evacuation system
- Lifting table for quick tool changeover
Mold carriers
To complement the PUR foaming process, we supply electric mold holders with semi-automatic systems for layering EPDM masses.
Industries
Range of applications
Dashboard
Pavilion
Tunnels
Headrest
PVC curing
Solutions & production lines for curing PVC foams
PINETTE PEI designs and supplies production lines for curing PVC foams. These PVC foams are used as the main material for wind turbine blades.
Solutions & production lines for curing PVC foams
PINETTE PEI is a supplier of complete turnkey lines:
- Tools
- Conveyor
- Filling/pouring station for liquid PVC
- Automatic or manual tool coverage system
- Multi-platens racks for tool storage
- Push Pull System: automatic system for quick changeover between racks
- Automatic loading/unloading system
- Multi-platens forming press
- Heating and cooling system
PVC FOAM CURING PROCESS
The tooling is transported by conveyor to the filling station, where the liquid PVC foam is poured in. It then continues on to the multi-platens storage rack. During this journey, the tooling is closed with a lid, either manually or via a manipulator or automatic pick & place system. Once closed, the tooling is placed in the storage rack using an automatic loading system. When the rack is full, it is quickly transferred to the multi-plateens Curing press. The automatic unloading system, the second storage rack and the automatic quick-change system between racks further optimize the productivity of this production line.
As an industrial engineer, PINETTE PEI supplies presses, systems and solutions tailored to the specific needs of your PVC products and applications.
